Oil Analysis Service
Effective equipment maintenance is essential to ensure reliability and prevent unscheduled downtime and costly failures. When lubricating oil, hydraulic fluid, filters and air cleaners are changed at a predetermined mileage or operational hour, it reduces the effectiveness of traditional maintenance procedures such as periodic tear-downs and visual inspections, causing unnecessary wastage or even disastrous, expensive failures.
Not all equipment wears at the same rate; oil deterioration varies from engine to engine, and a filter system’s effectiveness is affected by many factors. Thus, to avoid “over-maintenance” or “under-maintenance”, we use oil analysis to align maintenance with the specific need of each piece of equipment. Parts are changed only when they have exhausted their effectiveness, not before or after. Also, impending failures can be detected at an early stage, and proper maintenance scheduled without unexpected or excessive downtime, even allowing equipment to continue in service beyond its presumed mileage or hourly limit.
Oil analysis is similar to a full blood test in our body. It is the key to maintenance that allows management to control downtime, overhaul costs, lube oil expenditure and back-up equipment inventory purchases. Through controlled maintenance, correct procedures can be established, specifications for oil, fuel and filters can be checked, and the condition of new equipment as received from manufacturers or overhaul facilities can be ascertained.
Our Report
An engine oil analysis package includes testing of water content, fuel, carbon and viscosity, and a spectra-chemical analysis of 21 types of metal and element in oil. Tailored packages are available for grease, hydraulic oil, gear oil, transmission oil, and other lubricants and fuels.
A comprehensive report is issued indicating and tracking the real operating status of your machine. If problems are identified, the report will provide suggestions for proper maintenance. This will aid you in devising a maintenance plan that complies with your production schedule and avoids unscheduled downtime.
How does it work
Your oil sample will be tested and certified by the state-of-the-art laboratories across the USA , capable of handling over 3,500 samples a day. Their notable clients include Shell, Chevron, Caterpillar Pennzoil, Komatsu, various utility companies and fleet operators.
Usually, an electric copy of the report will be delivered within 10 days upon sending a sample to Analyst. The official printed report will follow a week later